Aircraft hangars place unique demands on building systems. While many hangars use Pre-Engineered Metal Buildings (PEMBs), not all metal building systems are suitable for aviation use. Designing and constructing a hangar requires specialized engineering, careful planning, and a strong understanding of aviation operations.
Key Differences in Hangar Design
Aircraft hangars often require:
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Large clear spans to accommodate aircraft wingspans
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Specialized door systems capable of handling extremely wide openings
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Precise structural tolerances
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High wind and uplift resistance due to large roof surfaces
Unlike conventional industrial buildings, hangars must support wide unobstructed interiors and maintain structural performance even when large doors are opened. The scale of these openings can significantly influence structural design, requiring careful coordination between engineers, fabricators, and construction teams.
Why PEMBs Are Commonly Used for Hangars
Pre-Engineered Metal Buildings are well suited for aviation facilities because they:
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Accommodate wide, unobstructed spaces without interior columns
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Can be engineered for the loads and clearances required for specific aircraft
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Support faster construction timelines through prefabricated components
These systems are particularly effective for facilities that require tall clearances and large spans, both of which are common in aviation environments. Their structural efficiency and prefabricated nature also allow teams to streamline construction while maintaining high performance standards.
Experience Matters
Hangar projects require coordination with aviation authorities, strict site planning considerations, and alignment with operational requirements. Factors such as runway proximity, aircraft circulation, fire protection systems, and specialized door installation all require experienced project teams.
In many cases, hangars also integrate support spaces such as maintenance areas, storage, offices, and pilot facilities. Successfully delivering these projects requires careful coordination between structural systems, mechanical systems, and the operational needs of aviation users.
Frequently Asked Questions
Are PEMB hangars expandable?
Often, yes. Expansion capability can frequently be incorporated into the original design, allowing additional bays or hangar space to be added later as operational needs grow.
Can hangars include office or maintenance space?
Yes. PEMB hangars are frequently integrated with office areas, maintenance shops, and other support spaces within the same building footprint.